Professional Solution for Mining Support Systems
The efficiency of a rock bolt system relies heavily on the quality of the Anchor Rod Tray. Our high-performance stamping moulds are specifically designed to produce robust support plates used in mining, tunneling, and slope stabilization. Whether you are manufacturing standard flat square trays or specialized dome/ribbed plates, our tooling ensures structural integrity and high-speed production compatibility.
Technical Specifications
| Technical Features | Specification Details |
| Mould Type | Single Stage / Progressive Stamping Die |
| Tray Shapes | Square, Round, Dome (Butterfly), Ribbed, Flat |
| Material Applicability | Q235, Q355, High-strength Carbon Steel |
| Die Core Material | Cr12MoV / DC53 / SKD11 (HRC 58-62) |
| Tray Thickness | 4mm - 10mm (Customizable) |
| Standard Sizes | 120x120, 140x140, 150x150, 200x200 mm |
| Surface Finish | Hard Chrome Plating / Precision Polishing |
Engineering Highlights & Durability
Anti-Deformation Design: We optimize the rib-forming sections of the mould to ensure that even 10mm thick plates maintain precise geometry without spring-back issues.
High-Toughness Die Steel: Utilizing vacuum-quenched Cr12MoV alloy steel, our moulds offer exceptional resistance to chipping and wear, crucial for the heavy-duty impact of plate stamping.
Integrated Punching & Forming: Many of our designs combine hole-piercing and shape-forming into a single stroke, significantly boosting your production output per hour.
Interchangeable Components: Key wear parts (punches and inserts) are designed for quick replacement, minimizing downtime during mass production runs.
Applicable Tray Types (Customization)
We provide customized tooling for various rock bolt plate designs, including:
Standard Square Trays: The most common flat plates for coal mine support.
Dome/Volcano Trays: Enhanced load-bearing designs requiring precision deep-drawing.
Ribbed Reinforcement Plates: Specialized dies for adding structural ribs to prevent bending under high stress.
Butterfly Trays: Complex geometry moulds for specialized tunnel anchoring.
Quality Control & B2B Reliability
Trial Samples Provided: We conduct rigorous testing on our 500T-1000T hydraulic presses before shipment, providing you with physical samples for approval.
Long Tool Life: Guaranteed mould life of over 500,000 strokes with proper maintenance.
Global Compatibility: Our die sets are designed to fit standard international hydraulic and mechanical presses.
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