Precision Head Stretching Mold For Deep Drawing Industrial Tank Ends

Precision Head Stretching Mold For Deep Drawing Industrial Tank Ends

Elevate your metal forming efficiency with our custom-engineered Head Stretching Mold solutions. Specifically designed for the rigorous demands of deep drawing processes, these dies offer unparalleled dimensional stability and surface finish quality for elliptical, torispherical, and hemispherical heads. Our tooling is built to withstand high-tonnage cycles while maintaining microscopic tolerances, ensuring your production line stays seamless and cost-effective.
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Description
Technical Parameters

Core Technical Specifications (Data Table)

Technical Attribute Parameter Details
Material Compatibility Carbon Steel, Stainless Steel, Aluminum, Alloy Steel
Forming Technology Cold/Hot Deep Drawing & Stretching
Die Life Cycle 500,000 - 1,000,000+ Strokes (Material Dependent)
Surface Treatment TD Coating, PVD, or Hard Chrome Plating
Guide System Ball Bearing or Precision Bronze Bushings
Max Diameter Up to 3500mm (Customizable)

 

Engineered for Resilience

Unlike standard stamping dies, our Head Stretching Mold utilizes a specialized alloy matrix treated with vacuum quenching. This ensures that the stress distribution during the stretching phase is uniform, preventing thinning or cracking at the knuckle radius of the tank head.

Friction Management & Surface Integrity

We prioritize the interface between the sheet metal and the die. By integrating advanced lubrication channels and optional TD coating, our molds significantly reduce frictional heat. This results in a mirror-like finish on the workpiece, eliminating the need for secondary polishing and reducing labor costs.

Modular Maintenance Design

To minimize downtime, the wear components of our stretching tools are designed for rapid replacement. The blank holder and punch inserts can be adjusted or swapped without dismantling the entire die set, providing your facility with maximum operational flexibility.

Precision Control of Springback

Our engineering team utilizes FEA (Finite Element Analysis) to predict material behavior. This allows us to compensate for springback directly in the mold design, ensuring that every "head" produced meets the exact geometric requirements of pressure vessel standards (such as ASME or GB).

 

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