Q1: What makes our Steel Header Mould "Industrial Grade"?
Unlike standard carbon steel moulds, we utilize high-chromium alloy die steel. This material choice, combined with multi-stage tempering, creates a surface that resists the immense frictional heat generated during the high-speed stamping of steel toe caps.
Zero-Defect Geometry: Each cavity is CNC machined to ensure symmetry, which is critical for the "balance" of the shoe.
Wear Resistance: Surface hardness levels of HRC 58-62 extend the tool's life by up to 40% compared to generic alternatives.
Q2: The Production Process & Precision Control
Our manufacturing cycle for the Safety Shoes Steel Header Mould integrates:
3D Stress Simulation: We predict metal flow patterns to prevent thinning at the apex of the toe cap.
EDM Fine Finishing: Achieves a mirror-like finish, reducing the need for secondary polishing of the steel headers.
Modular Insert Design: Allows for quick replacement of wear parts, significantly reducing maintenance costs.
Q3: Compliance & Standards Engineering
We understand that your end product must meet ISO 20345 standards. Our moulds are engineered with built-in "safety margins," ensuring that even with slight variations in raw steel sheet thickness, the finished header maintains the minimum clearance required for worker safety.
| Parameter | Specification |
| Mold Base Material | High-Strength 45# Steel / P20 |
| Core & Cavity | Cr12MoV / D2 / H13 (Optional) |
| Leading Design | Progressive Die or Single Stage |
| Service Life | 1,000,000+ Strokes (with proper maintenance) |
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