This precision-engineered safety shoes steel header mould is designed for the high-speed production of EN 12568 and ASTM F2413 compliant toe caps. Utilizing heavy-duty alloy steel, our molds are capable of handling high-tensile materials required for safety footwear. We focus on ensuring the structural integrity of the steel header during the stamping process, providing manufacturers with a tool that guarantees consistent geometry and superior impact resistance in every finished part.
Advanced Tooling Features
Manufacturing a safety toe cap requires more than just a shape; it requires metallurgical precision. Our steel header mould integrates several high-end features:
High-Impact Material Grade: We use DC53 or SKD11 steel for the mold core, vacuum-heat treated to achieve an optimal balance of hardness and toughness to prevent chipping.
Precision Clearance Design: The clearance between the punch and die is calibrated to the micron level, preventing burrs (flashing) and ensuring the steel header fits perfectly into the shoe last.
Progressive Stamping Capability: Designed for compatibility with high-speed progressive press lines, our molds support multi-stage forming from blanking to final curvature shaping in a single continuous flow.
Technical Specifications
| Technical Parameter | Detail Specification |
| Mold Material | SKD11 / D2 / DC53 Alloy Steel |
| Hardness | HRC 58-62 after Heat Treatment |
| Mould Type | Single Stage or Progressive Die |
| Applicable Material | Cold Rolled Steel / Stainless Steel Strip |
| Standards Compliance | EN ISO 20345 / ASTM F2412 |
| Service Life | Over 1,000,000 Strokes |
Quality Assurance & Trial Runs
Every safety shoes steel header mould undergoes a rigorous testing phase. We provide a full T1 sample report including:
Dimensional Inspection: Ensuring the radius and wall thickness meet safety footwear specifications.
Stress Analysis: Testing the formed header to ensure it maintains structural strength after the stamping process.
Surface Quality Check: Ensuring zero micro-cracks or surface defects that could lead to failure during impact tests.
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