High-Performance Anchor Rod Tray Mould For Underground Support Systems

High-Performance Anchor Rod Tray Mould For Underground Support Systems

In the demanding environments of mining and tunneling, the integrity of a support system hinges on the quality of its components. Our Anchor Rod Tray Mould is engineered to produce high-strength, precision-engineered bearing plates (trays) that ensure maximum load distribution for rock bolts. Designed for longevity and high-volume production, these moulds are the backbone of efficient underground safety equipment manufacturing.
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Description
Technical Parameters
Feature Specification
Product Name Anchor Rod Tray Mould / Dome Plate Die
Material High-Grade Cr12MoV / SKD11 Die Steel
Tray Shape Square, Round, or Custom Dome/Butterfly
Plate Thickness 4mm - 12mm (Adjustable)
Mould Life 500,000 - 1,000,000 Strokes
Applicable Press Hydraulic Press / Mechanical Stamping Machine
Surface Treatment Polishing, Hardness Quenching (HRC 58-62)

 

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Key Advantages 

 

Exceptional Durability: Utilizing vacuum-heat-treated alloy steel, our moulds resist deformation and wear even under continuous high-pressure stamping.

Precision Geometry: Every Anchor Rod Tray Mould is CNC-machined to ensure that the dome height and hole alignment meet rigorous international mining safety standards.

Modular Design: We've optimized the die structure for quick maintenance. Components like punches and inserts can be replaced individually, significantly reducing downtime.

Optimized Material Flow: The internal curvature is engineered to prevent cracking in the steel plate during the drawing process, ensuring a smooth finish on every tray.

 

Manufacturing Process & Quality Control 

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We don't just "make" moulds; we engineer them. Our production cycle follows a strict protocol:

Material Analysis: Ultrasonic flaw detection on raw steel to ensure no internal cracks.

Precision Machining: Utilizing wire-cut EDM and high-speed CNC milling for sub-millimeter accuracy.

Simulation Test: We run digital stress simulations to identify potential failure points before the first strike.

Sample Validation: Every mould undergoes a trial run, and samples are tested for load-bearing capacity before shipping.

 

 Application & Compatibility

注释: 增加长尾词密度(如 Coal mining, Tunneling),有助于谷歌收录.

The trays produced by our Anchor Rod Tray Mould are essential for:

Coal Mining: Supporting roof and rib bolts in deep-seam operations.

Hard Rock Mining: Ensuring stability in high-stress geological zones.

Civil Engineering: Slope stabilization and tunnel lining projects.

 

FAQ 

注释: 谷歌非常喜欢FAQ板块,这能有效捕捉搜索意图.

Q: Can the mould be customized for different tray dimensions? A: Absolutely. We customize the die geometry based on your specific anchor rod diameter and the required load rating of the bearing plate.

Q: What is the lead time for a standard Anchor Rod Tray Mould? A: Typically, design and fabrication take 25-35 days, including rigorous testing and sample approval.

Q: Do you provide overseas technical support? A: We offer comprehensive installation guides and video consultations. For large-scale projects, on-site technical assistance can be arranged.

 

 Call to Action

Ready to upgrade your production line? Contact our engineering team today for a technical drawing and a competitive quote on your next Anchor Rod Tray Mould. Let's build a safer underground future together.

 

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