Product Overview
Our premium metal stamping solutions are engineered to meet the rigorous demands of modern high-speed manufacturing. Utilizing advanced optimization software and premium tool steels, we deliver tooling systems that guarantee exceptional structural integrity, minimizing dimensional drift even during multi-million cycle production runs. From initial strip layout design to final trial validation, every phase is executed with uncompromising precision.
Technical Specification
| Engineering Parameters | Standard Specifications |
| Tool Type | Progressive, Single-hit, Transfer Die |
| Die Base Material | High-Grade Steel (S50C, 45# Steel) |
| Insert Material | SKD11, DC53, D2, Tungsten Carbide |
| Processing Accuracy | Within 0.002 mm |
| Die Lifespan | 500,000 to 3,000,000 strokes |
| Applicable Sheet Thickness | 0.2 mm - 6.0 mm |
| Compatible Materials | Stainless steel, Aluminum, Copper, SPCC |
| Surface Treatment | TD Coating, TICN, PVD, Nitriding |
| Lead Time | 30 - 45 Working Days |
| Design Software | Auto CAD, UG, SolidWorks, AutoForm |
Key Manufacturing Advantages
Optimized Material Selection: We utilize specialized vacuum heat-treated tool steels for cutting edges and forming inserts, significantly delaying the onset of micro-cracking and abrasive wear.
Intelligent Strip Layout: Advanced simulation techniques analyze metal flow and thinning limits before manufacturing, reducing scrap rates by up to 15% and ensuring optimal material utilization.
In-Die Automation Compatibility: The tooling architecture seamlessly integrates mechanical lifters, misfeed sensors, and pneumatic ejectors to facilitate fully autonomous press operations.
Modular Component Engineering: Wear-prone components are designed as independent inserts, allowing rapid on-press replacement without dismantling the entire die set, minimizing costly operational downtime.
Industrial Applications
Our robust stamping systems are widely deployed across various demanding industrial verticals:
Automotive Sector: Structural brackets, seat mechanisms, chassis reinforcements, and heat shields.
Electronics & Appliances: Connector terminals, shield cases, refrigerator panels, and motor laminations.
Hardware & Construction: Heavy-duty hinges, mounting plates, brackets, and structural fixtures.
FAQ
Q: What is the processing accuracy?
A: The processing accuracy is within 0.002 mm.
Q: What is the expected lifespan of the die?
A: The die lifespan ranges from 500,000 to 3,000,000 strokes.
Q: Is customization available?
A: Yes, we offer full, minor, and flexible customization from samples or designs.
Q: What is the lead time for production?
A: The standard lead time is 30 to 45 working days.
Q: What materials are compatible with this stamping die?
A: Compatible materials include stainless steel, aluminum, copper, and SPCC.
Q: What is the warranty period?
A: We provide a one-year warranty for our products.
Q: What is the applicable sheet thickness range?
A: The applicable sheet thickness ranges from 0.2 mm to 6.0 mm.
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